Medium-frequency coreless induction furnaces for copper and brass are designed to meet the needs of the semi-finished products industry. The continuous feeding of continuous casting lines requires precisely dosed pouring of the liquid metal over an extended period, achieved ideally with high-resolution tilting systems.

An induction furnace consists of a nonconductive crucible holding the charge of metal to be melted, surrounded by a coil of copper wire. A powerful alternating current flows through the wire. The magnetic field induces eddy currents, circular electric currents, inside the metal, by electromagnetic induction.

There are two main types of induction furnace: coreless and channel. as well as many non-ferrous alloys. The furnace is ideal for remelting and alloying because of the high degree of control over temperature and chemistry while the induction current provides good circulation of the melt.

 Induction furnaces are used in most modern foundries as a cleaner method of melting metals than a reverberatory furnace or a cupola.  Sizes ranges from kilogram of capacity to a hundred tonnes capacity.

Channel induction furnaces are commonly used for melting low-melting-point alloys and/or as a holding and superheating unit. Channel induction furnaces consist of a refractory-lined steel shell that contains molten metal. The two types of channel furnaces are horizontal and vertical.

Melting furnaces are used to overheat solid materials until they liquefy. A melting furnace, by comparison, generates overhot temperatures that exceed the metal’s melting point and cause decomposition of its physical structure which leads to liquefaction. …

Electric arc furnace uses electric arc generated by electrified electrode to melt metal and ore, while induction furnace uses electrified induction coil to heat and melt metal.

Disadvantages: The quality of molten steel is greatly affected by scrap steel, the smelting period is longer, and the power consumption is larger. According to the above, the electric arc furnace uses scrap steel as the main raw material.

Disadvantages. Direct-fired heaters are not appropriate for use in tightly sealed spaces or near flammable materials because of the exhaust and fumes produced.

An electric arc furnace is a steel cylinder lined with refractory and it has three electrodes (carbon rods) which are inserted through the furnace roof. A powerful electric current arcs (jumps) between the electrodes, producing intense heat. 3. The charge melts and chemical reactions produce steel.

The arc furnaces are used to produce mini steel structural bars and steel rods. The electric furnace is in form of a vertical vessel of fire brick. There are mainly two types of electric furnaces. They are alternating current (AC) and direct current (DC) operated electric furnaces.

The process of converting raw iron oxides into melted steel can take anywhere from six to eight hours per batch. Electric arc furnaces typically produce up to 150 tons per batch. Blast furnaces are known to run continuously for four to 10 years.

Electric Arc Furnace (EAF) is a steel making furnace, in which steel scrap is heated and melted by heat of electric arcs striking between the furnace electrodes and the metal bath.

The furnace charge melts when an electric arc passes between the electrodes and the scrap metal. The temperature around the arc rises to 1200oC and a 100 tonnes charge can be melted in about 60 minutes. 1. Chargingwith a mixture of metal and lime.

THus, capex cost for a ~300kt electric arc furnace melt shop is closer to $300 / tonne of capacity….Bar rolling mill investment cost summary.